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Course profile

Process Equipment and Control Systems (CHEE2020)

Study period
Sem 2 2024
Location
St Lucia
Attendance mode
In Person

Course overview

Study period
Semester 2, 2024 (22/07/2024 - 18/11/2024)
Study level
Undergraduate
Location
St Lucia
Attendance mode
In Person
Units
2
Administrative campus
St Lucia
Coordinating unit
Chemical Engineering School

First offering of CHEE2020 will be Semester 2, 2022.
All processes designed by chemical engineers involve equipment and control systems. This course introduces the major concepts and methods behind equipment and control system design. This gives a foundation in design thinking and control thinking for the process industries. Students will produce designs for a range of processes with consideration for a range of factors including product quality, reliability, and risk.

CHEE2020 introduces students to the fundamental conceptsᅠ of process equipment,ᅠ process risk, andᅠ process control systems. Students will learn to identify and assess hazards and risks common in the process industries. Students will also study the theory and equipment ᅠfor process control systems and will learn to read and drawᅠ Process Control Drawings (PCDs).ᅠᅠ The course also introduces students to design thinkingᅠ and critical thinking via an industry-based group project. This course incorporates both theoretical and practical learning experiences.ᅠ

Course requirements

Assumed background

This is an introductoryᅠ course on process control for chemical process systems. Some priorᅠ knowledge of process systems is expected from ENGG1500 and/or CHEE2001.

Prerequisites

You'll need to complete the following courses before enrolling in this one:

ENGG1500. CHEE2001 to be completed prior to or concurrently with this course.

Recommended companion or co-requisite courses

We recommend completing the following courses at the same time:

CHEE2040

Incompatible

You can't enrol in this course if you've already completed the following:

CHEE4060

Course contact

Course staff

Lecturer

Tutor

Timetable

The timetable for this course is available on the UQ Public Timetable.

Additional timetable information

A detailed timetable for the course showing lectures, tutorials, pracs and assessment deadlines will be available on the course Blackboard website.

Aims and outcomes

In ᅠCHEE2020, we study ᅠthe fundamental concepts of ᅠprocess equipment designᅠ andᅠ operation, process risk, ᅠand process control systems. Students will learn to identify hazards and risk in process plants, to design and optimise simpleᅠ process control circuits,ᅠ and to drawᅠ process control drawings.ᅠ The course also introduces students to a range of professional engineering skills and mindsets including process design, critical thinking, decision-making, teamwork, and effective communication.

Learning outcomes

After successfully completing this course you should be able to:

LO1.

Define and apply process control and safety concepts to chemical processes and systems.

LO2.

Design control loops for simple process systems, including control hardware and alarm systems.

LO3.

Use mathematical and modelling analysis to test and refine dynamic process control performance.

LO4.

Generate process control diagrams and control block diagrams.

LO5.

Work in teams to scope, plan and execute an industry-based process control project.

LO6.

Communicate assignment and project outcomes clearly and concisely in written and oral formats.

Assessment

Assessment summary

Category Assessment task Weight Due date
Tutorial/ Problem Set Problem Sets
  • Online
10% Individual

Assignment 1: Process Control Concepts and Control Loop Design 20/08/2024 4:00 pm

Assignment 2: Process Control Modelling 8/10/2024 4:00 pm

Practical/ Demonstration Practical Report: CSTR Temperature Control
  • Online
10% In pairs

20/09/2024 4:00 pm

Presentation, Project Project Report and Presentations
  • Identity Verified
  • In-person
  • Online
40% Group, Hurdle

25/10/2024 4:00 pm

18 Oct 24 4pm (Report), Week 13 tutorials (Presentations)

Examination Final Exam
  • Hurdle
  • Identity Verified
  • In-person
40% Hurdle

End of Semester Exam Period

2/11/2024 - 16/11/2024

A hurdle is an assessment requirement that must be satisfied in order to receive a specific grade for the course. Check the assessment details for more information about hurdle requirements.

Assessment details

Problem Sets

  • Online
Mode
Written
Category
Tutorial/ Problem Set
Weight
10% Individual
Due date

Assignment 1: Process Control Concepts and Control Loop Design 20/08/2024 4:00 pm

Assignment 2: Process Control Modelling 8/10/2024 4:00 pm

Learning outcomes
L01, L02, L03, L04, L06

Task description

Assignment 1 - 5% : Process Control Concepts and Control Loop Design

This Assignment will test material from Weeks 1-3.

This assessment task evaluates students' abilities, skills and knowledge without the aid of generative Artificial Intelligence (AI) or Machine Translation (MT). Students are advised that the use of AI or MT technologies to develop responses is strictly prohibited and may constitute student misconduct under the Student Code of Conduct.


Assignment 2 - 5% : Process Control Modelling

This Assignment will test material from Weeks 4-9.

This assessment task evaluates students' abilities, skills and knowledge without the aid of generative Artificial Intelligence (AI) or Machine Translation (MT). Students are advised that the use of AI or MT technologies to develop responses is strictly prohibited and may constitute student misconduct under the Student Code of Conduct.

Submission guidelines

Online submission of assignment via Blackboard as a pdf file.

Deferral or extension

You may be able to apply for an extension.

The maximum extension allowed is 28 days. Extensions are given in multiples of 24 hours.

Late submission

Assessments must be submitted on or before the due date. Late submissions of assessment items will only be accepted if approval for late submission has been obtained prior to the due date.

Penalties Apply for Late Submission

Refer PPL Assessment Procedure Section 3 Part C (48)

Practical Report: CSTR Temperature Control

  • Online
Mode
Activity/ Performance
Category
Practical/ Demonstration
Weight
10% In pairs
Due date

20/09/2024 4:00 pm

Learning outcomes
L01, L02, L04, L06

Task description

In this practical, students will conduct a practical investigation into the temperature control of lab-scale continuous stirred reactors (CSTRs).

Students will submit an individual prac report detailing their findings.

This assessment task evaluates students' abilities, skills and knowledge without the aid of generative Artificial Intelligence (AI) or Machine Translation (MT). Students are advised that the use of AI or MT technologies to develop responses is strictly prohibited and may constitute student misconduct under the Student Code of Conduct.

Submission guidelines

Online submission of Prac Report via Blackboard as pdf file.

Deferral or extension

You may be able to apply for an extension.

The maximum extension allowed is 28 days. Extensions are given in multiples of 24 hours.

Late submission

Assessments must be submitted on or before the due date. Late submissions of assessment items will only be accepted if approval for late submission has been obtained prior to the due date.

Penalties Apply for Late Submission

Refer PPL Assessment Procedure Section 3 Part C (48)

Project Report and Presentations

  • Identity Verified
  • In-person
  • Online
Mode
Oral, Written
Category
Presentation, Project
Weight
40% Group, Hurdle
Due date

25/10/2024 4:00 pm

18 Oct 24 4pm (Report), Week 13 tutorials (Presentations)

Learning outcomes
L01, L02, L03, L04, L05, L06

Task description

This Project is a process control optimisation study for an industrial process plant. The deliverables are a group Project Report and a group Project Presentation. This Project is a hurdle assessment; students must pass the Project to pass the course.

Peer Assessment is compulsory for this group-based assessment. Failure to submit it on-time will result in a 10% penalty applied to the individual mark of this assessment. Detailed requirement and information will be provided via Blackboard.

This task has been designed to be challenging, authentic and complex. Whilst students may use AI and/or MT technologies, successful completion of assessment in this course will require students to critically engage in specific contexts and tasks for which artificial intelligence will provide only limited support and guidance.

A failure to reference generative AI or MT use may constitute student misconduct under the Student Code of Conduct.

To pass this assessment, students will be required to demonstrate detailed comprehension of their written submission independent of AI and MT tools.

Submission guidelines

Project Report to be submitted online via Blackboard as a single pdf file. Project Presentations to be delivered in-person in tutorials.

Deferral or extension

You may be able to apply for an extension.

The maximum extension allowed is 28 days. Extensions are given in multiples of 24 hours.

Late submission

A penalty of 10% of the maximum possible mark will be deducted per 24 hours from time submission is due for up to 7 days. After 7 days, you will receive a mark of 0.

Assessments must be submitted on or before the due date. Late submissions of assessment items will only be accepted if approval for late submission has been obtained prior to the due date.

Penalties Apply for Late Submission

Refer PPL Assessment Procedure Section 3 Part C (48)

Final Exam

  • Hurdle
  • Identity Verified
  • In-person
Mode
Written
Category
Examination
Weight
40% Hurdle
Due date

End of Semester Exam Period

2/11/2024 - 16/11/2024

Learning outcomes
L01, L02, L03, L04, L06

Task description

This final exam will test all content from Weeks 1 to 13. The exam is a hurdle exam; students must pass this exam to pass the course. Exam is closed book and invigilated.

This assessment task evaluates students' abilities, skills and knowledge without the aid of generative Artificial Intelligence (AI) or Machine Translation (MT). Students are advised that the use of AI or MT technologies to develop responses is strictly prohibited and may constitute student misconduct under the Student Code of Conduct.

Hurdle requirements

The exam is a hurdle exam; students must pass this exam to pass the course.

Exam details

Planning time 10 minutes
Duration 120 minutes
Calculator options

(In person) Casio FX82 series or UQ approved , labelled calculator only

Open/closed book Closed Book examination - no written materials permitted
Exam platform Paper based
Invigilation

Invigilated in person

Submission guidelines

Deferral or extension

You may be able to defer this exam.

Course grading

Full criteria for each grade is available in the Assessment Procedure.

Grade Description
1 (Low Fail)

Absence of evidence of achievement of course learning outcomes.

Course grade description: Serious deficiencies in quality of performance in relation to learning objectives. Fails to satisfy most or all of the basic requirements of the course. Overall course mark typically less than 20%.

2 (Fail)

Minimal evidence of achievement of course learning outcomes.

Course grade description: Falls short of requirements for a Grade of 3. Overall course mark typically ranges from 20% - 45%. Even with an overall mark greater than 45%, a student will receive a 2 if they achieve a very low score for the final exam.

3 (Marginal Fail)

Demonstrated evidence of developing achievement of course learning outcomes

Course grade description: Falls short of satisfying all basic requirements for a Pass. Overall course mark typically ranges from 45% - 50%. Even with an overall course mark greater than 50%, a student will receive a 3 if they narrowly fail the final exam (40-49.9%) OR receive 40-49.9% on the project.

4 (Pass)

Demonstrated evidence of functional achievement of course learning outcomes.

Course grade description: Satisfactory performance across the course assessment. Overall course mark typically ranges from 50% - 65%. In addition, to receive a Grade of 4, a student must achieve at least 50% for the project AND at least 50% on the final exam.

5 (Credit)

Demonstrated evidence of proficient achievement of course learning outcomes.

Course grade description: Sound level of performance in all forms of assessment. Overall course mark typically ranges from 65% - 75%. In addition, to receive a Grade of 5, a student must achieve at least 60% for the project AND at least 60% on the final exam.

6 (Distinction)

Demonstrated evidence of advanced achievement of course learning outcomes.

Course grade description: High level of performance in all forms of assessment. Overall course mark typically ranges from 75% - 85%. In addition, to receive a Grade of 6, a student must achieve at least 70% for the project AND at least 70% on the final exam.

7 (High Distinction)

Demonstrated evidence of exceptional achievement of course learning outcomes.

Course grade description: Very high level of performance in all forms of assessment. Overall course mark typically exceeds 85%. In addition, to receive a Grade of 7, a student must achieve at least 80% for the project AND at least 80% on the final exam.

Supplementary assessment

Supplementary assessment is not available for some items in this course.

Not all of the assessment components of this course may be re-assessed with supplementary assessment. A grade of 3 or N does not guarantee that supplementary assessment may be undertaken for this course, however students may apply.

Learning resources

You'll need the following resources to successfully complete the course. We've indicated below if you need a personal copy of the reading materials or your own item.

Library resources

Find the required and recommended resources for this course on the UQ Library website.

Additional learning resources information

Course resourcesᅠ will be provided on Blackboard > Learning Resources.

Learning activities

The learning activities for this course are outlined below. Learn more about the learning outcomes that apply to this course.

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Learning period Activity type Topic
Not scheduled
Tutorial

Tutorial (week 1-13)

Not scheduled
Practical

Week 7 & 8 Temperature control for the continuous stirred reactor

Lecture

Week 1: Course introduction and process control introduction

Introduction to design and operating principles of process equipment, and engineering drawings.

Learning outcomes: L01, L04

Lecture

Week 2: Process control fundamentals

Introduction to concepts of hazards, risk assessment, and process safety.

Learning outcomes: L01, L04

Lecture

Week 3: Process control loop design

Introduction to process control concepts and terminology and control loops.

Learning outcomes: L01, L02, L04

Lecture

Week 4: Process control hardware and drawing basics

Introduction to process control loop design, control drawings, alarm and safety systems. Industry guest lecture.

Learning outcomes: L01, L02, L04, L06

Lecture

Week 5: Dynamic modelling of 1st order systems

Control hardware identification and specification. Pilot distillation column demonstrations.

Learning outcomes: L01, L02

Lecture

Week 6: PID controller design

Introduction to dynamic control modelling and block control diagrams.

Learning outcomes: L03, L04

Lecture

Week 7: Guest lecture

Introduction to P, PI and PID control. Introduction to group project. Group practical to investigate temperature control in continuous stirred reactor.

Learning outcomes: L03, L04, L06

Lecture

Weeks 8: Dynamic modelling of 2nd order systems

Introduction to 2nd order system and feedforward control modelling. Block control algebra. Group project work.

Learning outcomes: L02, L03, L04

Lecture

Week 9: Process control safety

Introduction to control modelling using Simulink.

Learning outcomes: L02, L03, L04

Lecture

Week 10: Hazards identifying and Guest lecture

Group project work.

Learning outcomes: L01, L02, L03, L04, L05, L06

Lecture

Week 11: Non-routine process operations

Design and control concepts for non-routine operations including startup and shutdown. Group project work.

Learning outcomes: L01, L02, L03, L04, L05, L06

Lecture

Week 12: Human factors and process control

Human factors in process control and process safety. Group project work.

Learning outcomes: L01, L02, L03, L04, L05, L06

Lecture

Week 13: Course overview and project presentations

Course wrap-up. Project presentations during tutorials.

Learning outcomes: L05, L06

Policies and procedures

University policies and procedures apply to all aspects of student life. As a UQ student, you must comply with University-wide and program-specific requirements, including the:

Learn more about UQ policies on my.UQ and the Policy and Procedure Library.

School guidelines

Your school has additional guidelines you'll need to follow for this course:

  • Safety Induction for Practicals

Course guidelines

Anyone undertaking courses with a practical component must complete the UQ Undergraduate Student Laboratory Safety Induction and pass the associated assessment.

Specific instructions, usage guidelines and rules for each of the undergraduate laboratories will be delivered as part of each course.

In some cases, students may be required to attend a specific face-to-face laboratory induction/training session.

Other Course Guidelines

All relevant guidelines and information may be accessed on the CHEE2020 Blackboard site.