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Course profile

Process Mineralogy and Comminution (METL3219)

Study period
Sem 1 2025
Location
St Lucia
Attendance mode
In Person

Course overview

Study period
Semester 1, 2025 (24/02/2025 - 21/06/2025)
Study level
Undergraduate
Location
St Lucia
Attendance mode
In Person
Units
2
Administrative campus
St Lucia
Coordinating unit
Chemical Engineering School

This course integrates geology, mineral liberation and comminution (crushing and grinding) circuit design prior to mineral separation. It provides an important foundation to the study of mineral extraction techniques.

METL3219 is a 2 unit course designed to integrate geology, mineralogy, mineral liberation and comminution circuit design. The course deals with the processes responsible for the formation of ore deposits and the characteristic features of mineralised environments and will equip you with relevant skills to extract the maximum value from ore characterisation data commonly used in process design and diagnostics. It provides an important foundation to the study of mineral processing techniques and includes a solid core of learning materials and activities that provide the basis for skills development and articulation of these skills into practice. This course is compulsory for the Chemical and Metallurgical Engineering Program.

Course requirements

Assumed background

This course assumes an understanding of chemistry gained through completion of the first year chemistry courses.

Prerequisites

You'll need to complete the following courses before enrolling in this one:

CHEE2010 to be completed prior to or concurrently with this course

Recommended prerequisites

We recommend completing the following courses before enrolling in this one:

METL2201 or MINE2201

Incompatible

You can't enrol in this course if you've already completed the following:

MINE3219 or MINE3209 or ERTH3502

Course contact

Course staff

Lecturer

Tutor

Timetable

The timetable for this course is available on the UQ Public Timetable.

Additional timetable information

Please see latest timetable/room information on the website.

Aims and outcomes

The aims of the course are to:

(i) Develop an understanding of ore characteristics and how valuable minerals are liberated from ores for recovery through the process of rock breakage - comminution.

ᅠ (ii) Provide an understanding of the following key concepts:

ᅠ • The physical and chemical properties of minerals are determined by the bonding of species within these compounds and the respective crystal structures.

• The degree of liberation that must be achieved through ore breakage is a function of the subsequent separation processes that are to be employed.

• Rock and ore breakage characteristics are dependent on the comminution technology employed and the ore characteristics.

• The ore characteristics and degree of liberation required for separation can be predicted or assessed using quantitative process mineralogy techniques.

• Overall process optimization from orebody to product is achieved through assessment and appropriate integration of all operations in the overall process.

Learning outcomes

After successfully completing this course you should be able to:

LO1.

Understand and explain the origins of orebodies and their occurrence, mineralogy and physical form and be able to recognize the major ore types and gangue minerals.

LO2.

Understand and interpret the relationships between ore properties, ore microstructure textures, mineral liberation and comminution.

LO3.

Undertake calculations related to analysis of comminution circuits with confidence and specify appropriate equipment for a given comminution requirement.

LO4.

Understand basic liberation theory, interpret liberation data and undertake methods for measurement of liberation.

LO5.

Communicate with geologists, mineralogists and metallurgists and have sufficient knowledge and vocabulary to access and interpret the ore geology, mineralogy and comminution literature at an intermediate level.

LO6.

Identify the social impact and sustainability issues surrounding the energy intensive comminution process.

LO7.

Improve teamwork skills through practice, reflection and feedback.

Assessment

Assessment summary

Category Assessment task Weight Due date
Practical/ Demonstration Safety Induction Pass/Fail

During the first practical class, prior to the start of the lab work.

Paper/ Report/ Annotation Process analysis
  • Online
30%

16/04/2025 2:00 pm

Practical/ Demonstration Lab practicals
  • In-person
30%

Prac reports due by 2pm on Friday of the week following the prac. If the due date is on a public holiday, students are allowed to submit on the following business day.

Examination Exam During Exam Period (Central)
  • Hurdle
  • Identity Verified
  • In-person
40% Hurdle

End of Semester Exam Period

7/06/2025 - 21/06/2025

A hurdle is an assessment requirement that must be satisfied in order to receive a specific grade for the course. Check the assessment details for more information about hurdle requirements.

Assessment details

Safety Induction

Mode
Activity/ Performance
Category
Practical/ Demonstration
Weight
Pass/Fail
Due date

During the first practical class, prior to the start of the lab work.

Learning outcomes
L07

Task description

Generic safety induction for the Mineral Processing Laboratory at the Indooroopilly Mine Site for those who have never done it.


Occupational Health and Safety

Students should be familiar with the Occupational Health and Safety in the Laboratory Guideline:

https://policies.uq.edu.au/document/view-current.php?id=427


Students should download and print out the following PDF,

laboratory-safety-guidelines-undergraduate

which includes Student Safety Declaration Form for Practical Class Work. This form must be completed by each Student and given to the Tutor, Lecturer or Course Coordinator during the first practical class. No experimental work should start until this form has been completed.


Pertinent information can be found on Blackboard in the Training courses Tab > NOT FOR STAFF OR HDR - UQ Workplace Inductions and Training > HSW - Undergraduate Laboratory Students. This only needs to be completed once throughout your undergraduate studies.


The Minimum PPE required includes safety spectacles or over glasses, lab coat, long trousers that cover the ankles and fully enclosed shoes.

Laboratory and practical specific information is given at the beginning of each practical. It is important you arrive on time, or you may not be allowed into the laboratory.


Completion of the safety induction is compulsory. You will not be allowed to attend or receive credit for laboratory component without completion of this induction.

Submission guidelines

Safety form to be submitted to the Tutor, Lecturer or Course Coordinator during the first practical class.

Deferral or extension

You cannot defer or apply for an extension for this assessment.

Students will not be allowed to get access to the lab and progress to lab work without completing the induction first.

Process analysis

  • Online
Mode
Written
Category
Paper/ Report/ Annotation
Weight
30%
Due date

16/04/2025 2:00 pm

Learning outcomes
L01, L02, L04, L05

Task description

Students will be provided with a series of processing scenarios and associated data and are required to use the information provided to analyse data and interpret process performance. Students are required to submit the analysis of the process scenarios via Blackboard.

This is an individual assessment.

Artificial Intelligence (AI) and Machine Translation (MT) are emerging tools that may support students in completing this assessment task. Students may appropriately use AI and/or MT in completing this assessment task. Students must clearly reference any use of AI or MT in each instance. A failure to reference AI use may constitute student misconduct under the Student Code of Conduct.

Submission guidelines

Submission via Blackboard.

Deferral or extension

You may be able to apply for an extension.

The maximum extension allowed is 7 days. Extensions are given in multiples of 24 hours.

The 7-day maximum extension is set to ensure timely feedback to students within 1 – 2 weeks. Any long extension will make it difficult for the teaching team to post solutions to the Blackboard in a timely manner.

Late submission

A penalty of 10% of the maximum possible mark will be deducted per 24 hours from time submission is due for up to 7 days. After 7 days, you will receive a mark of 0.

Assessments must be submitted on or before the due date. Late submissions of assessment items will only be accepted if approval for late submission has been obtained prior to the due date.

Penalties Apply for Late Submission

Refer PPL Assessment Procedure Section 3 Part C (48)

A Student Access Plan (SAP) can only be used for a first extension. Extensions based on an SAP may be granted for up to seven (7) days, or the maximum number of days specified in the Course Instance (CI), if it is less than seven (7) days. Any further extensions will require additional supporting documentation, such as a medical certificate.

Lab practicals

  • In-person
Mode
Activity/ Performance
Category
Practical/ Demonstration
Weight
30%
Due date

Prac reports due by 2pm on Friday of the week following the prac. If the due date is on a public holiday, students are allowed to submit on the following business day.

Learning outcomes
L02, L03, L07

Task description

Students will work in small groups to perform laboratory rock breakage characterisation tests and comminution which are commonly used in industrial process design. Students are required to work with their group to produce a professional individual report that describes the outcomes of the laboratory-based testing carried out during each practical session. 

There will be three practicals, each contributing 10% toward the assessment of the course. The lab work mainly includes:

• Rotary Breakage Tester (JK-RBT) and Bond Ball Mill test

• High Pressure Grinding Rolls (HPGR) and Crusher

• Fine grinding and size classification

Practical sessions will take place in teaching weeks 7, 9 and 10.

Artificial Intelligence (AI) and Machine Translation (MT) are emerging tools that may support students in completing this assessment task. Students may appropriately use AI and/or MT in completing this assessment task. Students must clearly reference any use of AI or MT in each instance. A failure to reference AI use may constitute student misconduct under the Student Code of Conduct.

Submission guidelines

Submission via Blackboard.

Deferral or extension

You may be able to apply for an extension.

The maximum extension allowed is 7 days. Extensions are given in multiples of 24 hours.

The 7-day maximum extension is set to ensure timely feedback to students within 1 – 2 weeks. Any long extension will make it difficult for the teaching team to post solutions to the Blackboard in a timely manner.

Late submission

A penalty of 10% of the maximum possible mark will be deducted per 24 hours from time submission is due for up to 7 days. After 7 days, you will receive a mark of 0.

Assessments must be submitted on or before the due date. Late submissions of assessment items will only be accepted if approval for late submission has been obtained prior to the due date.

Penalties Apply for Late Submission

Refer PPL Assessment Procedure Section 3 Part C (48)

A Student Access Plan (SAP) can only be used for a first extension. Extensions based on an SAP may be granted for up to seven (7) days, or the maximum number of days specified in the Course Instance (CI), if it is less than seven (7) days. Any further extensions will require additional supporting documentation, such as a medical certificate.

Exam During Exam Period (Central)

  • Hurdle
  • Identity Verified
  • In-person
Mode
Written
Category
Examination
Weight
40% Hurdle
Due date

End of Semester Exam Period

7/06/2025 - 21/06/2025

Learning outcomes
L01, L02, L03, L04, L05, L06

Task description

This is an OPEN BOOK exam. 

This assessment task evaluates students' abilities, skills and knowledge without the aid of generative Artificial Intelligence (AI) or Machine Translation (MT). Students are advised that the use of AI or MT technologies to develop responses is strictly prohibited and may constitute student misconduct under the Student Code of Conduct.

Hurdle requirements

Students must achieve at least 45% of the marks allocated to the final exam to achieve a grade of 4 or higher.

Exam details

Planning time 10 minutes
Duration 120 minutes
Calculator options

(In person) Casio FX82 series only or UQ approved and labelled calculator

Open/closed book Open Book examination
Exam platform Paper based
Invigilation

Invigilated in person

Submission guidelines

Deferral or extension

You may be able to defer this exam.

Course grading

Full criteria for each grade is available in the Assessment Procedure.

Grade Description
1 (Low Fail)

Absence of evidence of achievement of course learning outcomes.

Course grade description: 0-24.99%

2 (Fail)

Minimal evidence of achievement of course learning outcomes.

Course grade description: 25-44.99%

3 (Marginal Fail)

Demonstrated evidence of developing achievement of course learning outcomes

Course grade description: The aggregated total score is typically in the range 45-49.99% AND/OR the final exam grade is less than 45%.

4 (Pass)

Demonstrated evidence of functional achievement of course learning outcomes.

Course grade description: The aggregated total score is typically in the range 50-64.99% AND final exam grade is greater than 45%.

5 (Credit)

Demonstrated evidence of proficient achievement of course learning outcomes.

Course grade description: The aggregated total score is typically in the range 65-74.99%.

6 (Distinction)

Demonstrated evidence of advanced achievement of course learning outcomes.

Course grade description: The aggregated total score is typically in the range 75-84.99%.

7 (High Distinction)

Demonstrated evidence of exceptional achievement of course learning outcomes.

Course grade description: The aggregated total score is typically 85% and above.

Supplementary assessment

Supplementary assessment is available for this course.

Additional assessment information

Other Supplementary Assessment Information

The only available supplementary assessment is on the final exam.

Use of calculators

Only University approved and labelled calculators can be used in ᅠexams for this course. Please consult ᅠhttps://my.uq.edu.au/services/manage-my-program/exams-and-assessment/sitting-exam/approved-calculators ᅠfor information about approved calculators and obtaining a label for non-approved calculators.

Learning resources

You'll need the following resources to successfully complete the course. We've indicated below if you need a personal copy of the reading materials or your own item.

Library resources

Library resources are available on the UQ Library website.

Additional learning resources information

Wills' Minerals Processing Technology (8th edition), An Introduction to the Practical Aspects of Ore Treatment and Mineral recovery. Call Number TN500, W84 2015), ebook available through UQ Library.

Kelly & Spottiswood, 1995. Introduction to Mineral processing. Australian Mineral Foundation (TN500. K44). 

Kesler, S.E., 1994. Mineral Resources, Economics, and the Environment. Macmillan College publishing Company, New York. (Good introduction to mineral resources and the scientific, engineering and economic factors that determine their availability - available online through UQLibrary)

Virtual Atlas of Opaque and Ore Minerals in their Associations (http://www.atlas-of-ore-minerals.com/)

Murck, B.W. and Skinner, B.J. 1999. Geology today. John Wiley and Sons.

(introductory textbook) (QE28.2 .M87 1999)

Nesse, W.D., 2004. Introduction to optical mineralogy, 3rd ed. Oxford University Press, New York. (QE369.O6 N47 2004)

Mineral Comminution Circuits. Their Operation and Optimisation. Napier-Munn, T J, Morrell, S, Morrison, R D and Kojovic, T, 1996. Julius Kruttschnitt Mineral Research Centre, University of Queensland, Australia. (TP156.S5 M54 2005)

Introduction to mineral processing. Kelly, E.G. & Spottiswood, D.J., 1982. Wiley, New York . (TN500 .K44 1982) 

Process Mineralogy, M. Becker, E. M. Wightman and C. L. Evans (editors), 2017. Julius Kruttschnitt Mineral Research Centre, Universtiy of Queensland (TN500 .P76 2017)

Learning activities

The learning activities for this course are outlined below. Learn more about the learning outcomes that apply to this course.

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Learning period Activity type Topic
Multiple weeks
Lecture

Lectures on process mineralogy and comminution

A series of lectures covering the key course concepts and providing information that can be used in the tutorial and practical work.

Learning outcomes: L01, L02, L04, L05, L06

Tutorial

Tutorial sessions

Tutorial sessions will be used to put the concepts discussed in the lecture material into practice and develop skills in undertaking calculations and managing and interpreting data.

Learning outcomes: L02, L03, L04

Practical

Practical sessions

Participants work in groups on a series of laboratory scale comminution tests. Prac session will be located at the UQ Experimental Mine, Indooroopilly.

Learning outcomes: L03, L07

Policies and procedures

University policies and procedures apply to all aspects of student life. As a UQ student, you must comply with University-wide and program-specific requirements, including the:

Learn more about UQ policies on my.UQ and the Policy and Procedure Library.

School guidelines

Your school has additional guidelines you'll need to follow for this course:

  • Safety Induction for Practicals

Course guidelines

Anyone undertaking courses with a practical component must complete the UQ Undergraduate Student Laboratory Safety Induction and pass the associated assessment.

Specific instructions, usage guidelines and rules for each of the undergraduate laboratories will be delivered as part of each course.

In some cases, students may be required to attend a specific face-to-face laboratory induction/training session.