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Course profile

Mine Process Optimisation (MINE4129)

Study period
Sem 2 2024
Location
St Lucia
Attendance mode
In Person

Course overview

Study period
Semester 2, 2024 (22/07/2024 - 16/11/2024)
Study level
Undergraduate
Location
St Lucia
Attendance mode
In Person
Units
2
Administrative campus
St Lucia
Coordinating unit
Mech & Mine Engineering School

In the past, ore fragmentation, comminution, processing, and concentration were viewed as isolated activities, each optimised separately. Today, the approach has evolved significantly, with every process integrated into the overall recovery effort. This course introduces key concepts of the mineral extraction value chain, placing a strong emphasis on the initial comminution stage (i.e. drilling and blasting) and its influence on subsequent downstream activities. Additionally, the course will introduce practical tools and processes used to implement integrated optimisation strategies, such as “mine to mill' and value-based ore control.

In the past mineral extraction, comminution and mineral concentration processes were seen as unitary activities and were generally optimised in isolation. Nowadays the approach to continuous improvement has changed, with every process becoming an integral part of the overall recovery effort. At the centre of the optimisation process is drilling and blasting which is considered to be the most important stage of the comminution process because of its impact on overall mining and processing costs and in particular crushing and grinding performance. This course provides the foundation for understanding the key stages of the value chain focussing on skills to optimise mining extraction processes by the implementation of leadingᅠpractices in blast design, analysis and continuous improvement. The course will include the following aspects:

  • An introduction to the key concepts and stagesᅠof the mining process value chain
  • Design principles and analytical methods in blasting engineering
  • Modelling techniques applied in design and continuous improvement processesᅠᅠ
  • Design strategies that support mine process optimisationᅠ ᅠ ᅠ ᅠ

Course requirements

Assumed background

Some prior knowledge in open pit and underground mining methods and systems is recommended, as well as a basic understanding of conventional ore handling and downstream processing stages.

Recommended prerequisites

We recommend completing the following courses before enrolling in this one:

Mining Systems and Automation

Incompatible

You can't enrol in this course if you've already completed the following:

MINE3125

Course contact

Course staff

Lecturer

Timetable

The timetable for this course is available on the UQ Public Timetable.

Aims and outcomes

This course aims to equip the student with knowledge and understanding of the impact of all stages of the rock fragmentation and comminution processes;ᅠ but in particular the leverage of the drilling and blasting on the overall value chain. The course will introduce concepts and practical tools to help design and implement integrated mine process optimisation strategies.

Learning outcomes

After successfully completing this course you should be able to:

LO1.

Examine the main concepts of the mining process value chain - Evaluate the different processes involved in ore fragmentation or size reduction for mineral liberation;

LO2.

Examine the main concepts of the mining process value chain - Examine the role of geotechnical as well as geometallurgical data on fragmentation outcomes and final recovery;

LO3.

Examine the main concepts of the mining process value chain - Research the way in which fragmentation is quantified, measured and reported at the different stages of comminution such as blasting, crushing and grinding;

LO4.

Examine the main concepts of the mining process value chain - Examine the socio-environmental impact of mine process optimisation and understand its relevance in a transition to a low carbon economy.

LO5.

Analyse design principles and analytical methods in blasting engineering - Examine the key components of blasting engineering design and continuous improvement process;

LO6.

Analyse design principles and analytical methods in blasting engineering - Classify commercial explosives and evaluate the impact of detonation performance on fragmentation outcomes;

LO7.

Analyse design principles and analytical methods in blasting engineering - Evaluate analytical and empirical models to estimate the extent of damage or fracturing from an explosive charge to support blast design techniques.

LO8.

Examine modelling techniques applied in design and continuous improvement processes - Evaluate empirical models to predict blasting outcomes from a set of design parameters, including fragmentation, movement, vibration and air blast overpressure;

LO9.

Examine modelling techniques applied in design and continuous improvement processes - Outline key input requirements for modelling downstream processes;

LO10.

Examine modelling techniques applied in design and continuous improvement processes - Rank design alternatives to achieve specific targets from both a technical and a socio-environmental impact perspective.

LO11.

Design strategies that support mine process optimisation - Construct and appraise mine to mill and ore control strategies and evaluate their outcomes. Leverage different perspectives to address this optimisation challenge and develop collaborative and integrative problem-solving skills

LO12.

Design strategies that support mine process optimisation - Evaluate blast movement data to implement ore control strategies that maximise recovery;

LO13.

Design strategies that support mine process optimisation - Examine and rank technology requirements as well as management processes to implement mine process optimisation strategies;

LO14.

Design strategies that support mine process optimisation - Identify the socio-environmental benefits of the optimisation strategy selected.

Assessment

Assessment summary

Category Assessment task Weight Due date
Portfolio, Quiz Completion of online module Quizzes and Portfolio of PBL Activities 1 to 5
  • Team or group-based
  • In-person
  • Online
5%

6/09/2024 5:00 pm

Paper/ Report/ Annotation, Presentation Group Drilling and Blasting Design and Optimisation project
  • Team or group-based
30%

Progress update presentations 3/10/2024 12:00 pm

Final written report 18/10/2024 5:00 pm

Portfolio, Quiz Completion of online module Quizzes and Portfolio of PBL Activities 6 to 10
  • Team or group-based
  • In-person
  • Online
5%

21/10/2024 5:00 pm

Examination Final exam
  • Hurdle
  • Identity Verified
60%

End of Semester Exam Period

2/11/2024 - 16/11/2024

A hurdle is an assessment requirement that must be satisfied in order to receive a specific grade for the course. Check the assessment details for more information about hurdle requirements.

Assessment details

Completion of online module Quizzes and Portfolio of PBL Activities 1 to 5

  • Team or group-based
  • In-person
  • Online
Mode
Activity/ Performance
Category
Portfolio, Quiz
Weight
5%
Due date

6/09/2024 5:00 pm

Learning outcomes
L01, L02, L03, L04, L05, L06, L07

Task description

Evidence of completion of online module quizzes and submission of portfolio of on-campus PBL activities 1 to 5

Submission guidelines

Note that online module quizzes should automatically populate Blackboard after completion. Portfolio of activities 1 to 5 must be submitted through a link provided in Blackboard as a single PDF document on the due date.

Deferral or extension

You may be able to apply for an extension.

The maximum extension allowed is 14 days. Extensions are given in multiples of 24 hours.

Feedback is provided to students following 14 calendar days.

Late submission

A penalty of 10% of the maximum possible mark will be deducted per 24 hours from time submission is due for up to 7 days. After 7 days, you will receive a mark of 0.

Group Drilling and Blasting Design and Optimisation project

  • Team or group-based
Mode
Oral, Written
Category
Paper/ Report/ Annotation, Presentation
Weight
30%
Due date

Progress update presentations 3/10/2024 12:00 pm

Final written report 18/10/2024 5:00 pm

Other conditions
Peer assessed.

See the conditions definitions

Learning outcomes
L03, L04, L05, L06, L07, L08, L09, L10, L11

Task description

Details of the group Drilling and Blasting Project will be provided in Week 3 of the course. The overall mark will consist of two components

- A brief presentation (progress report) worth 10% of the total mark  

- A final written report worth 90% of the total mark 

Note that a group peer review will need to be submitted to evaluate the contribution of each team member.

Submission guidelines

Progress presentations in PowerPoint or PDF format must be submitted via the link provided in Blackboard. The Final group report must be submitted via Turnitin through the available link.

Deferral or extension

You may be able to apply for an extension.

The maximum extension allowed is 14 days. Extensions are given in multiples of 24 hours.

Feedback is provided to students following 14 calendar days.

Late submission

A penalty of 10% of the maximum possible mark will be deducted per 24 hours from time submission is due for up to 7 days. After 7 days, you will receive a mark of 0.

Completion of online module Quizzes and Portfolio of PBL Activities 6 to 10

  • Team or group-based
  • In-person
  • Online
Mode
Activity/ Performance
Category
Portfolio, Quiz
Weight
5%
Due date

21/10/2024 5:00 pm

Learning outcomes
L08, L09, L10, L11, L12, L13, L14

Task description

Evidence of completion of online module quizzes and submission of portfolio of on-campus PBL activities 6 to 10

Submission guidelines

Note that online module quizzes should automatically populate Blackboard after completion. Portfolio of activities 6 to 10 must be submitted through a link provided in Blackboard as a single PDF document on the due date.

Deferral or extension

You may be able to apply for an extension.

The maximum extension allowed is 14 days. Extensions are given in multiples of 24 hours.

Feedback is provided to students following 14 calendar days.

Late submission

A penalty of 10% of the maximum possible mark will be deducted per 24 hours from time submission is due for up to 7 days. After 7 days, you will receive a mark of 0.

Final exam

  • Hurdle
  • Identity Verified
Mode
Written
Category
Examination
Weight
60%
Due date

End of Semester Exam Period

2/11/2024 - 16/11/2024

Learning outcomes
L01, L02, L03, L04, L05, L06, L07, L08, L09, L10, L11, L12, L13, L14

Task description

Two-hour examination held during the end of semseter examination period.  The examination will cover all material taught during the semester

The examination will be closed book. All necessary formulae will be provided.

Calculator: Students are only permitted to use Casio FX82 series or UQ approved (labelled) calculators in this examination. Information on UQ approved calculators can be found in section 6.2 of this course profile.

Hurdle requirements

A minimum achievement of 40% on the Final Exam is required to receive a passing grade for the course.

Exam details

Planning time 10 minutes
Duration 120 minutes
Calculator options

(In person) Casio FX82 series or UQ approved , labelled calculator only

Open/closed book Closed Book examination - no written materials permitted
Exam platform Paper based
Invigilation

Invigilated in person

Submission guidelines

Deferral or extension

You may be able to defer this exam.

Course grading

Full criteria for each grade is available in the Assessment Procedure.

Grade Cut off Percent Description
1 (Low Fail) 0.00 - 29.99

Absence of evidence of achievement of course learning outcomes.

Course grade description: Overall grade < 29.99%

2 (Fail) 30.00 - 44.99

Minimal evidence of achievement of course learning outcomes.

Course grade description: Overall grade 30.0 to 44.99%.

3 (Marginal Fail) 45.00 - 49.99

Demonstrated evidence of developing achievement of course learning outcomes

Course grade description: Falls short of satisfying basic requirements for a Pass. Overall grade: 45-49.99% or less that 40% in the IVA requirement explained below.

4 (Pass) 50.00 - 64.99

Demonstrated evidence of functional achievement of course learning outcomes.

Course grade description: Satisfies all of the basic learning requirements for the course, such as knowledge of fundamental concepts and performance of basic skills; demonstrates sufficient quality of performance to be considered satisfactory or adequate or competent or capable in the course. Overall grade 50-64.99% and a minimum score of 40% in the IVA requirement explained below. Note: A minimum achievement of 40% on the final exam is required to obtain a passing grade for the course.

5 (Credit) 65.00 - 74.99

Demonstrated evidence of proficient achievement of course learning outcomes.

Course grade description: Demonstrates ability to use and apply fundamental concepts and skills of the course, going beyond mere replication of content knowledge or skill to show understanding of key ideas, awareness of their relevance, some use of analytical skills, and some originality or insight. Overall grade 65-74.99% and a minimum score of 40% in the IVA requirement explained below. Note: A minimum achievement of 40% on the final exam is required to obtain a passing grade for the course.

6 (Distinction) 75.00 - 84.99

Demonstrated evidence of advanced achievement of course learning outcomes.

Course grade description: Demonstrates awareness and understanding of deeper and subtler aspects of the course, such as ability to identify and debate critical issues or problems, ability to solve non-routine problems, ability to adapt and apply ideas to new situations, and ability to invent and evaluate new ideas. Overall grade 75- 84.99% and a minimum score of 40% in the IVA requirement explained below. Note: A minimum achievement of 40% on the final exam is required to obtain a passing grade for the course.

7 (High Distinction) 85.00 - 100.00

Demonstrated evidence of exceptional achievement of course learning outcomes.

Course grade description: Demonstrates imagination, originality or flair, based on proficiency in all the learning objectives for the course; work is interesting or surprising or exciting or challenging or erudite. Overall grade 85 - 100% and a minimum score of 40% in the IVA requirement explained below. Note: A minimum achievement of 40% on the final exam is required to obtain a passing grade for the course.

Additional course grading information

A minimum achievement of 40% on the final exam is required to recieve a passing grade for the course.

Supplementary assessment

Supplementary assessment is available for this course.

Additional assessment information

Note that in any group project assignment aᅠ peer review will need to be submitted to evaluate the contribution of each team member. Details of this process will be provided by the course coordinator at the start of the course.

Students will not be given exemptions, or partial credit from any previous attempt to this course, for any piece of assessment. You must complete all of the learning activities and assessment items each time you take a course.

A failure to reference AI use may constitute student misconduct under the Student Code of Conduct.

Learning resources

You'll need the following resources to successfully complete the course. We've indicated below if you need a personal copy of the reading materials or your own item.

Library resources

Library resources are available on the UQ Library website.

Additional learning resources information

Selected readings as well as other supporting material (e.g. course outline, on-line notes, and supplementary materials) will be made available via Blackboard.

It should be noted that online modules are structured to be completed within 1 to 2 hours. To maximize learning, it is recommended to finish the quizzes within each module before participating in the corresponding Problem-Based Learning (PBL) sessions each week.

Learning activities

The learning activities for this course are outlined below. Learn more about the learning outcomes that apply to this course.

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Learning period Activity type Topic
Week 1

(22 Jul - 28 Jul)

Not Timetabled

Course Introduction

Online session covering overall course structure including online modules and face to face Problem Based Learning activities. This session also discusses assessment requirements and overall expectations.

Learning outcomes: L01, L02, L03, L04

Week 2

(29 Jul - 04 Aug)

Not Timetabled

The Mining Value Chain

Complete the online module and quiz before the scheduled problem based learning activity. This module provides a brief description of theory of constraints and how it relates to mine process optimisation. This module also provides practical examples of the mining value chain and the impact of drill and blast on downstream activities.

Learning outcomes: L01, L02, L03, L04

Problem-based learning

On campus PBL session

On campus PBL activity associated with the impact of blasting on downstream activities

Learning outcomes: L01, L02, L03, L04

Week 3

(05 Aug - 11 Aug)

Not Timetabled

Rock blasting fundamentals

Complete the online module and quiz before the PBL activity. This module covers an introduction to explosive rock interaction, breakage and explosive performance. It also concludes with a brief description of the different types of blasting activities implemented in the mining industry

Learning outcomes: L05, L06, L07

Problem-based learning

On campus PBL session

On campus PBL activity - Discussion on blasting types, common features of cylindrical explosive charges and quantification of performance.

Learning outcomes: L05, L06, L07

Week 4

(12 Aug - 18 Aug)

Not Timetabled

The D&B tool kit

Complete the online module and quiz before the PBL activity. This module covers the type of drilling, explosives and initiation systems used in mining activities

Learning outcomes: L01, L06

Problem-based learning

On campus PBL session

On campus PBL activity - Blasthole diameter and drilling rig selection. Estimate performance based on rock mass properties and explore explosive selection guidelines.

Learning outcomes: L01, L06

Week 5

(19 Aug - 25 Aug)

Not Timetabled

Practical blast damage and fragmentation modelling

Complete the online module and quiz before the PBL activity. These modules describe damage and fragmentation models used in industry to support design and optimisation processes.

Learning outcomes: L07, L08, L09, L10

Problem-based learning

On campus PBL session

On campus PBL activity - Application of practical blast damage and fragmentation models

Learning outcomes: L07, L08, L09, L10

Week 6

(26 Aug - 01 Sep)

Not Timetabled

Open pit blast design

Complete the online module and quiz before the PBL activity. This module focuses on the blast design process as applied to open pit blasting with particular emphasis on metalliferous operations.

Learning outcomes: L05, L08, L10, L14

Problem-based learning

On campus PBL session

On campus PBL activity - Open pit blast design exercise and application of the 2DBench software platform.

Learning outcomes: L05, L08, L10, L14

Week 7

(02 Sep - 08 Sep)

Not Timetabled

Underground development blasting

Complete the online module and quiz before PBL activity. This module covers the design techniques used in horizontal development blasting

Learning outcomes: L05, L07

Problem-based learning

On campus PBL session

On campus PBL activity - Underground development blast design activity

Learning outcomes: L05, L07

Week 8

(09 Sep - 15 Sep)

Not Timetabled

Underground production blasting

Complete the online module and quiz before the PBL activity. This module focuses on a practical approach to design and implement underground production blasts.

Learning outcomes: L05, L07

Problem-based learning

On campus PBL session

On campus PBL activity - Underground production blasting activity that involves the application of the 2DRing software

Learning outcomes: L05, L07

Week 9

(16 Sep - 22 Sep)

Not Timetabled

Environmental impacts of blasting with focus a on surface mining

Complete the online module and quiz before the PBL activity. This module provides a brief description of the environmental impacts of blasting and how they can be managed.

Learning outcomes: L10, L14

Problem-based learning

On campus PBL session

On campus PBL activity - Tools to manage the environmental impacts of blasting with particular focus on far field vibration, fumes and flyrock.

Learning outcomes: L10, L14

Week 10

(30 Sep - 06 Oct)

Not Timetabled

Introduction to Mineral Processing

Complete the online module and Quiz before PBL activity. This module provides an introduction to mineral processing focussing on crushing and grinding circuits for metal extraction.

Learning outcomes: L03, L09, L13

Workshop

Group project progress update

On campus progress update presentations and feedback prior to final submission of group project

Learning outcomes: L01, L04, L05, L07, L08, L10, L11

Week 11

(07 Oct - 13 Oct)

Not Timetabled

Mine process optimisation strategies

Complete the online module and quiz before the PBL activity. This module provides a description of the strategies that have been successfully implemented to optimise the mineral extraction process in open pit operations. Emphasis is placed on Mine to Mill and Ore control strategies

Learning outcomes: L01, L02, L03, L09, L10, L11, L12, L13, L14

Problem-based learning

On campus PBL session

On campus PBL activity - Application of Mine to Mill strategies including modelling and simulations.

Learning outcomes: L01, L02, L03, L09, L10, L11, L12, L13, L14

Week 12

(14 Oct - 20 Oct)

Not Timetabled

Design implementation and safety considerations

Complete online module and Quiz. This module focuses on operational and design implementation processes, regulatory matters including standard operating procedures, safety and security. After the completion of the module the last PBL activity must be completed and added to the second portfolio of activities prior to submission.

Learning outcomes: L13

Team Based Learning

Group project work session

Session provided to finalise final group project report prior to submission

Learning outcomes: L05, L06, L07, L08, L09, L10, L11, L12, L13, L14

Week 13

(21 Oct - 27 Oct)

Workshop

Summary of key concepts and revision of PBL activities

Summary of key concepts, revision of online modules and PBL activities

Learning outcomes: L01, L02, L03, L04, L05, L06, L07, L08, L09, L10, L11, L12, L13, L14

Additional learning activity information

Online modules are structured to be completed within 1 to 2 hours. To maximise learning, it is recommended to finish the quizzes within each module before participating in the corresponding Problem-Based Learning (PBL) sessions each week.

Policies and procedures

University policies and procedures apply to all aspects of student life. As a UQ student, you must comply with University-wide and program-specific requirements, including the:

Learn more about UQ policies on my.UQ and the Policy and Procedure Library.